HyperDynamic.co.uk

New Robot

time dedicated: practical:0's, research:10's

location: Luton

year: 2007-

New robot (as yet un-named)


Sketch & Cad (updated 29/12/07)
due date: 15/12/07

Concept
After thinking about various articulated lifter/flipper arrangements, I realised that it would be best to keep it as simple as possible if I'm ever going to get it built. For this reason I decided to go for a basic rear hinged lifter but with the lifter arm capable of going all the way over the top so that it could possibly act like a hammer too.
 
Concept evaluation
Since I've written a spec, it's worth comparing the concept to the spec to ensure the concepts meets what I want to do entirely.

must use only components already purchased where possible check
simple design & build (to ensure it actually gets built) as long as I don't get carried away, check
require only the tools I have readily available ditto
Fun to drive an axe/lifter sounds fun. needs decent drive
At least 3 channel or has some form of articulation/manipulation check
reliable (last at least an event with minimal maintenance/repairs nothing fundamentally weak in an axe/lifter design. just need to be careful
invertible/self righting check. might need some added ears/hoops to make sure though
doesn't have to be competitive If it's tough, it might be competitive


Parts,
Since one of the requirement's is to use available parts where possible, it's worth listing them before starting the design

    Batteries
        8.4V 3Ah NiCd botpack
        2 x 12V 3Ah NiCd botpack
        15.6V 3Ah NiCd botpack
        about 10 x 9.6V NiCd(?) drill packs (unkown capacity)
        2 x 12V 2Ah SLA
        6 x 12V 12Ah SLA
       

    Motors
        about 8 x 9.6V drills + gearboxes (4 with all steel gears)
        18V drill with broken ggearbox casing
        7.2V makita drill/driver
        2 x windscreen wiper motors

    Electronics
        6 x electronize, 30amp, external relays
        2 x JETI 30amp forward only
        FF6 40Mhz Tx
        8 channel 40MHz Rx
        2 x IMX mixer
        PG-03 gyro

    materials
        almsot unlimited 1mm, 3mm & 10mm polycarbonate (scrap from work)
        ~500mm x 500mmx6mm aluminium unknown grade
        ~500mm x 500mmx3mm aluminium unknown grade
       
    wheels
        4 x 100mm scooter wheels

    Pnuematics
        random bits, mostly small bore, nothing complete

    And....

    An Old Robot




This was made for my A levels and is a massively overweight featherweight. aluminium base and bulkheads, polycarbonate armour with stainless steel angle around the edges. 4 bar lifter (unpowered). 280mm pnuematic wheels powered by windscreen wiper motors.Very low ground clearance.  About 1000mm x 850mm x 300mm., weighing ~20kg with no electronics.
        New Robot Cad

                
                top
   
                Specification
                    Batteries
                        12V 3ah botpack

                    drive
                        4 x 9.6V drill motors running at 12V
                        staggered wheel layout to conserve space
                        100mm scooter wheels
                        0mm ground clearance at front
                        60mm ground clearance at back

                    weapon
                        lifter rotating over 250 degrees giving hammer action
                        makita 7.2V drill/driver running at 12V
                        1kg hammer head weight
                        fusee rope drive

                    chassis/armour
                        4mm GFRP base
                        1mm stainless steel angles around perimeter
                        10mm curved polycarbonate armour
                        10mm bulkheads
               
                current modelled weight, 12.5kg
 
                   
                Stuff still to define
                    armour mounting
                    electronics mounting
                    battery mounting
                    lifter motor mounting
                    weapon shaft, weapon axle and weapon pulley
                    safety link and hatch
                    limit switches/ feedback method



updated 29/12/07

HyperDynamic.co.uk